Manufacturing Capabilities
Five in-house processes under one roof in Kankakee, Illinois. From bare wire to finished jacketed cable — every step controlled, every tolerance owned.
Most cable manufacturers buy wire, buy compounds, and outsource crosslinking. We draw our own wire, extrude our own jackets, run our own electron beam, and machine our own hardware — all at the same address. That vertical integration is what lets us hold tighter tolerances, move faster, and solve problems that a sub-contracted production chain can't.
Manufacturing01Rubber & Plastic Extrusion
Precision extrusion of rubber and thermoplastic jackets over conductors and assemblies — tuned to your compound, dimensions, and performance requirements.
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Manufacturing02Cable Stranding & Jacketing
Multi-strand conductor assemblies twisted and jacketed to spec — from flexible fine-strand bundles to heavy industrial assemblies.
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Processing03Electron Beam Crosslinking
In-house electron beam irradiation that transforms polymer jackets into high-performance, crosslinked materials — tougher, UV-resistant, and built for extreme environments.
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Manufacturing04CNC Hardware Machining
Precision CNC-machined connectors, terminals, and hardware — designed and manufactured in-house to complete your cable assembly.
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Manufacturing05Multi-Wire Drawing
In-house wire drawing that reduces copper rod to precise fine-wire diameters — giving us control over conductor quality from the earliest stage of production.
Learn MoreOne Facility. Full Control.
Every handoff in a supply chain is an opportunity for something to go wrong. We've eliminated most of them.
Faster Lead Times
No waiting on outside processors. Extrusion, crosslinking, stranding, and machining happen on the same floor.
Tighter Tolerances
When we control every step, we can hold tighter specs and catch problems before they propagate to the next process.
Non-Standard Builds
Off-the-shelf manufacturers can't deviate from catalog products. We can draw an unusual gauge, extrude a specialty compound, and crosslink it in-house.
Single Point of Contact
One phone call, one purchase order, one accountability chain — regardless of how many processes your cable requires.
Process Traceability
Every cable we produce passes through our own equipment, operated by our own people. We own the process record from start to finish.
Made in the USA
All five capabilities operate from our 122,000 sq. ft. facility in Kankakee, Illinois. No offshore processing.
Need a cable that requires more than one of these?
Most of our products combine several capabilities. Tell us what you need — we'll design the process that gets you there.