1275 Harvard Drive, Kankakee, IL 60901, USAKankakee, IL
815-935-2211ebtservice@electronbeam.com
Electron BeamTechnologies, Inc.
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815-935-2211
Electron BeamTechnologies, Inc.
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HomeCapabilitiesStranding
Manufacturing

Cable Stranding & Jacketing

Multi-strand conductor assemblies twisted and jacketed to spec — from flexible fine-strand bundles to heavy industrial assemblies.

Cable Stranding & Jacketing
Overview

Our stranding equipment handles copper and aluminum conductors from small gauge fine-strand bundles to large-diameter industrial assemblies. We control lay length, direction, and fill factor to meet your flexibility, conductivity, and dimensional requirements. Combined with our extrusion and crosslinking capabilities, we can take a conductor from bare wire to finished jacketed cable in-house.

What We Offer

  • Bunch, concentric, and rope-lay configurations
  • Conductor sizes from AWG 30 to 4/0
  • Bare copper, tinned copper, and aluminum
  • Configurable lay length and twist direction
  • High-strand-count fine-wire bundles for maximum flex
  • Same-facility jacketing and crosslinking after stranding
Discuss Your Requirements815-935-2211
Specifications

Min Gauge

AWG 30

Max Gauge

4/0 AWG

Configurations

3 types

Materials

Cu / Al

Why It Matters

Lay Length Control

Controlled lay length means predictable flexibility, resistance, and performance — not just a conductor that looks right.

High Strand Count

Fine-wire rope-lay construction delivers the flex life your moving cable applications demand, without sacrificing conductivity.

Vertical Integration

Strand here, jacket here, crosslink here — one facility, one point of contact, tighter lead times.

More Capabilities
All Capabilities
Rubber & Plastic ExtrusionManufacturing

Rubber & Plastic Extrusion

Precision extrusion of rubber and thermoplastic jackets over conductors and assemblies — tuned to your compound, dimensions, and performance requirements.

Electron Beam CrosslinkingProcessing

Electron Beam Crosslinking

In-house electron beam irradiation that transforms polymer jackets into high-performance, crosslinked materials — tougher, UV-resistant, and built for extreme environments.

CNC Hardware MachiningManufacturing

CNC Hardware Machining

Precision CNC-machined connectors, terminals, and hardware — designed and manufactured in-house to complete your cable assembly.

Ready to put stranding to work?

Describe your project and we'll walk you through how this capability fits into your cable build.

Get in Touch815-935-2211
Electron BeamTechnologies, Inc.

Custom designed wire & cable — bare and insulated. Engineered and manufactured in Kankakee, Illinois, with in-house electron beam crosslinking.

815-935-2211ebtservice@electronbeam.com

1275 Harvard Drive, Kankakee, IL 60901

Products

  • Composite Cable
  • Welding Cable
  • Custom Wire & Copper Rope
  • Conduits
  • Accessories

Company

  • About Us
  • Products
  • Electron Beam Irradiation
  • Contact

Capabilities

  • Rubber & Plastic Extrusion
  • Cable Stranding & Jacketing
  • Electron Beam Crosslinking
  • CNC Hardware Machining
  • Multi-Wire Drawing

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Made in USA97,000 + 25,000 Sq. Ft. Facility