1275 Harvard Drive, Kankakee, IL 60901, USAKankakee, IL
815-935-2211ebtservice@electronbeam.com
Electron BeamTechnologies, Inc.
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815-935-2211
Electron BeamTechnologies, Inc.
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HomeCapabilitiesExtrusion
Manufacturing

Rubber & Plastic Extrusion

Precision extrusion of rubber and thermoplastic jackets over conductors and assemblies — tuned to your compound, dimensions, and performance requirements.

Rubber & Plastic Extrusion
Overview

Our extrusion lines handle a wide range of rubber and thermoplastic compounds, from standard PVC and polyethylene to specialty elastomers. Every run is dialed in to your wall thickness, OD tolerance, and surface finish spec. Because we extrude in-house, we can crosslink immediately after — no secondary handling, no lead-time gaps.

What We Offer

  • Single and dual-layer jacket extrusion
  • Rubber compounds: EPDM, CPE, neoprene, SBR
  • Thermoplastics: PVC, XLPE, TPE, polyethylene
  • Wall thickness tolerance held to ±0.005"
  • OD range from 0.10" to 2.50"
  • Continuous in-line electron beam crosslinking available
Discuss Your Requirements815-935-2211
Specifications

Min OD

0.10"

Max OD

2.50"

Wall Tolerance

±0.005"

Compounds

12+

Why It Matters

Compound Flexibility

We run both rubber and thermoplastic compounds on the same lines, so you get one partner for your entire cable jacket program.

In-Line Crosslinking

Extrusion feeds directly into our electron beam — no secondary setup, shorter cycle times, and tighter process control.

Tight Tolerances

Wall thickness and OD are held to precision tolerances so your cables meet drawing requirements every run.

More Capabilities
All Capabilities
Cable Stranding & JacketingManufacturing

Cable Stranding & Jacketing

Multi-strand conductor assemblies twisted and jacketed to spec — from flexible fine-strand bundles to heavy industrial assemblies.

Electron Beam CrosslinkingProcessing

Electron Beam Crosslinking

In-house electron beam irradiation that transforms polymer jackets into high-performance, crosslinked materials — tougher, UV-resistant, and built for extreme environments.

CNC Hardware MachiningManufacturing

CNC Hardware Machining

Precision CNC-machined connectors, terminals, and hardware — designed and manufactured in-house to complete your cable assembly.

Ready to put extrusion to work?

Describe your project and we'll walk you through how this capability fits into your cable build.

Get in Touch815-935-2211
Electron BeamTechnologies, Inc.

Custom designed wire & cable — bare and insulated. Engineered and manufactured in Kankakee, Illinois, with in-house electron beam crosslinking.

815-935-2211ebtservice@electronbeam.com

1275 Harvard Drive, Kankakee, IL 60901

Products

  • Composite Cable
  • Welding Cable
  • Custom Wire & Copper Rope
  • Conduits
  • Accessories

Company

  • About Us
  • Products
  • Electron Beam Irradiation
  • Contact

Capabilities

  • Rubber & Plastic Extrusion
  • Cable Stranding & Jacketing
  • Electron Beam Crosslinking
  • CNC Hardware Machining
  • Multi-Wire Drawing

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Made in USA97,000 + 25,000 Sq. Ft. Facility