Electron Beam Crosslinking
In-house electron beam irradiation that transforms polymer jackets into high-performance, crosslinked materials — tougher, UV-resistant, and built for extreme environments.
We operate our own electron beam accelerator on-site. High-energy electrons penetrate the polymer jacket and form new covalent bonds between molecular chains — crosslinking — that permanently change the material's behavior. The result is a jacket that handles temperatures, chemicals, UV, abrasion, and weld spatter that would destroy a standard extruded compound. Because we run the beam ourselves, we crosslink as a standard step in our production flow.
What We Offer
- In-house electron beam accelerator — no third-party processing
- Crosslinks PE, XLPE, EPDM, CPE, and other polymers
- Raises continuous temperature rating up to 150°C
- Dramatically improves UV, chemical, and abrasion resistance
- Weld-spatter resistant after crosslinking
- Process validated per UL and customer specs
Max Temp Rating
150°C
Beam Energy
Up to 3 MeV
Process
In-house
Standards
UL / Custom
No Outsourcing
We run the accelerator. That means faster cycle times, tighter process control, and no third-party scheduling or handling.
Material Transformation
Crosslinking isn't a coating — it permanently changes the polymer's molecular structure for performance that holds up for the life of the cable.
Broad Polymer Compatibility
We crosslink PE, XLPE, EPDM, CPE, and other compounds — so you're not locked into a single jacket material.
ManufacturingRubber & Plastic Extrusion
Precision extrusion of rubber and thermoplastic jackets over conductors and assemblies — tuned to your compound, dimensions, and performance requirements.
ManufacturingCable Stranding & Jacketing
Multi-strand conductor assemblies twisted and jacketed to spec — from flexible fine-strand bundles to heavy industrial assemblies.
ManufacturingCNC Hardware Machining
Precision CNC-machined connectors, terminals, and hardware — designed and manufactured in-house to complete your cable assembly.
Ready to put crosslinking to work?
Describe your project and we'll walk you through how this capability fits into your cable build.