1275 Harvard Drive, Kankakee, IL 60901, USAKankakee, IL
815-935-2211ebtservice@electronbeam.com
Electron BeamTechnologies, Inc.
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Electron BeamTechnologies, Inc.
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HomeIrradiationWelding & Cutting Cells
Molten Spatter

Welding & Cutting Cells

Shrugs off molten spatter and sparks instead of burning through to the conductor.

The Environment

Built For Welding & Cutting Cells

In any welding or cutting cell, hot metal spatter rains down on everything nearby. An untreated jacket burns and pits on contact, exposing the conductor. Crosslinked jackets resist that molten spatter, so a stray spark bounces off instead of eating through to the copper.

Welding & Cutting Cells
How It Works

What the beam actually changes

Because the crosslinked jacket will not melt or flow, molten spatter cannot fuse into or burn through the surface the way it does with a thermoplastic. The material stays intact where the spark lands, protecting the conductor underneath.

  • Molten spatter does not fuse to or melt through the jacket
  • Protects the conductor in high-spatter weld cells
  • Reduces nicks, burn-throughs, and premature failures
  • Keeps assemblies safe and serviceable longer on the line
Performance

What to expect

Spatter Contact
Deflected

Hot metal will not burn through the jacket

Conductor
Protected

No exposure from spark and spatter damage

Downtime
Reduced

Fewer spatter-driven cable replacements

Where It Matters
Robotic Welding

Robotic Welding

Composite cable assemblies engineered for the constant motion of robotic weld cells.

Heavy Fabrication

Heavy Fabrication

Rugged welding cable that survives the drag, sparks, and abuse of the fab shop floor.

Plasma Cutting

Plasma Cutting

Flexible, heat-resistant lead sets that keep CNC plasma tables running clean cuts.

More Demanding Environments
High-Heat EnvironmentsUV-Intense EnvironmentsHigh-Abrasion EnvironmentsChemical & Fluid ExposureContinuous-Duty Applications

Deploying cable into welding & cutting cells?

We crosslink in-house as part of our normal production. Tell us your requirements and we'll spec the right compound and construction.

Electron BeamTechnologies, Inc.

Custom designed wire & cable — bare and insulated. Engineered and manufactured in Kankakee, Illinois, with in-house electron beam crosslinking.

815-935-2211ebtservice@electronbeam.com

1275 Harvard Drive, Kankakee, IL 60901

Products

  • Composite Cable
  • Welding Cable
  • Custom Wire & Copper Rope
  • Conduits
  • Accessories

Company

  • About Us
  • Products
  • Electron Beam Irradiation
  • Contact

Capabilities

  • Rubber & Plastic Extrusion
  • Cable Stranding & Jacketing
  • Electron Beam Crosslinking
  • CNC Hardware Machining
  • Multi-Wire Drawing

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Made in USA97,000 + 25,000 Sq. Ft. Facility